MANUFACTURING

A connected path from DFM to precision production

We review design through production constraints, then align tooling, casting conditions, machining datums, cosmetic interfaces, inspection, and packing.

Request a DFM Review View Equipment

650T × 2Aluminum die casting

400T × 3Aluminum die casting

300T × 1Aluminum die casting

130T × 1 / 88T × 1Zinc die casting

INTEGRATED PROCESS

Five manufacturing stages from casting to packing

This is a representative manufacturing path. Material, tooling, datums, finish requirements, CTQs, and inspection methods are confirmed against each program's drawings and approved documents.

Aluminum and zinc die casting

Casting conditions are planned around projected area, alloy, wall thickness, tooling, and part requirements using the confirmed 650T, 400T, 300T, 130T, and 88T equipment set.

Die-casting equipment and production activity at the Dongguan, China, manufacturing base

**Die-casting equipment and work area**A view of the casting machine and its adjacent handling space.

**Casting floor and part handling**Cast parts are handled and transferred at the production station.

**Robotic handling area**Robotic handling connects the casting machine with downstream work.

Precision CNC machining

Milling, drilling, tapping, and related operations are planned around machining datums and CTQs. Dimensional capability and sampling are aligned during NPI.

CNC machining equipment inside the factory

**CNC machining workshop**A real view of the machines and part flow inside the workshop.

**CNC production floor**Machining stations and operators in the working area.

Surface coating

The in-house coating workshop links pretreatment and powder coating, with control to approved samples, color difference, film thickness, and cosmetic acceptance criteria.

**Parts at the coating station**Cosmetic requirements are checked against approved samples.

**Powder-coating booth**A view inside the in-house coating work area.

**Powder-coating operations**The in-house coating process supports control of cosmetic quality.

Secondary operations and finishing

Deburring, grinding, vibratory finishing, cleaning, and other operations are selected to prepare parts for coating, assembly, and inspection.

Xbright secondary-operation and surface-finishing equipment

**Magnetic polishing equipment**Fine surface finishing is selected to suit part requirements.

**Surface finishing equipment**Secondary operations prepare part surfaces for later steps.

Inspection, packing, and shipment preparation

Parts are checked against drawing, cosmetic, and packing requirements, then protected for shipment according to product risk and transport conditions.

Xbright inspection and packing equipment

**In-process work line**Downstream stations and conveyors; checks follow the program specification.

**Downstream workstations**Parts move through later operations; inspection follows approved drawings.

**Manual handling line**Operators sort and move parts beside the production conveyor.

**Downstream conveyor equipment**A view of part transfer equipment; packing follows delivery requirements.

DFM and tooling

Reviews cover function, wall thickness, draft, gating and overflow strategy, porosity risk, machining allowance, cosmetic surfaces, and assembly interfaces before tooling and sample plans are aligned.

Aluminum and zinc die casting

The confirmed equipment set includes aluminum 650T, 400T, and 300T machines plus zinc 130T and 88T machines. Alloy, projected area, tool conditions, and capacity are reviewed by drawing.

CNC and secondary operations

Machining, drilling, tapping, deburring, and cleaning are planned around datums and CTQs. Dimensional capability and sampling are aligned during NPI.

Finishing, assembly, and delivery

Finishing, marking, assembly, inspection, and packing are defined against cosmetic, corrosion, conductivity, traceability, and transportation requirements.

XBRIGHT TECHNOLOGY

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